- Aug 20, 2002
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First, I am going to defer to some of the forum economists as to the cost of a Heavy C and the time to complete the check.I agree, fuel costs to ferry airplanes is an issue, but wage savings can more than pay that extra expense.
AA says a narrowbody heavy C check happens every 5-6 years and takes 20,000 to 30,000 man-hours to accomplish.
Assuming that the Salvadoran hack-shop employees take twice as long as the skilled AA AMTs, the fact that they work for next to nothing covers that cost as well. WN manages to ferry some planes to SAL for overhaul and WN doesn't even serve SAL - AA serves SAL and can route its narrowbodies there the same way it routes planes to TUL. Heavy C checks are rare but expensive events, which is completely different than line maintenance.
Good points. I liken line maintenance to buying milk for the kids. Milk is heavy and perishable, so it wouldn't matter if milk cost just $0.25/gal in SAL or another part of the world - I can't buy it halfway around the world and carry it home. Wouldn't matter to me if it were that cheap at a store 200 miles away - the gas costs would wipe out the savings of driving several hours to buy a few gallons every few days. Line maintenance is very similar - it has to be purchased where the planes are each day/night.
But heavy overhaul? That's akin to buying jewelry or electronic toys. Small and liight and I can buy it in China or anywhere else I'm traveling if I find a good deal (taking into account US customs duties/taxes/etc) because the workers make much less money (especially applicable to jewelry). AA flies its widebodies all over the world and just like UA/CO and DL/NW, some of those heavy overhauls could happen in HKG, SIN, PVG, etc.
AA flies its narrowbodies all over the northern half of the western hemisphere, and some of those places (like SAL) feature very low-paid workforces that, given enough time, can hack apart an airplane and put it back together again for lower total cost than the highly skilled AMTs in places like Tulsa, Fort Worth and, until recently, Kansas City. There's plenty of domestic shops that, given some lead time, could chop apart an AA narrowbody and reassemble it - like in Mobile, Alabama or Indy. And even though those guys make more money than the SAL employees, they are cheaper than paying AA employees anything like UPS or WN wages in Tulsa or Fort Worth to do the same work.
As I understand, airlines subject to FAA scrutiny have to responsibility to their customers to provide safe equipment for a safe flight. I have heard stories of AA mechanics having to repair the "hack jobs" before a safe flight can commence. If Heavy C's are so expensive then why has AA not taken the option. This would mean that the 9 757 that are going to the lowest bidder, are going to end up in SAL. The aircraft are being farmed out are being sent out because the yields are off and there is no more capacity at TULE for any other fleet types. The 737's are coming close, however it sounds like a good plan is in place to prevent this from happening.
Why doesn't AA farm out it's Line Maintenance? It should be easy enough to obtain work visa's for the cheap labor. As for OH, it is turn times. AA does not have the lead time you speak of. A empty airplane is not providing an ROI for anyone. If it did there would be service to San Frisco, NY. and Boston D.C.. It could be that the twice as long may not be enough to cover the cost rest of the parts of the check. Especially the parts process. No one can afford to keep enough parts on hand to handle the 737, unless the chop shop is hold these parts tax free. OH is not looking for wages equal to UPS or WN, OH is looking for restoration and a decent raise and benefit increase that they gave to the company. If the line can achieve UPS and or WN wages than more power to them. That is what many do not understand on this board. There are some on this forum that sell the line out or visa versa. So much anger that should be directed not at the negotiators, but at the union and the company. It reminds me of Democrats and Republicans and the Debt Ceiling Act. Also places like SAL or other chop shops do not perform the same work. Unless you mean that TULE, AFW and DWH are chop shops , but they must be tested for the product that provides for the major economy of SAL et al.